MES Production Software & Manufacturing Intelligence
INS3 empowers the manufacturing industry with Manufacturing Execution Systems (MES) and OEE software solutions to enhance operational efficiency with real-time data and insights and automation. Our manufacturing intelligence guide you to step into the revolutionary world of industry 4.0 with the Unified namespace architecture.
Why Choose INS3 for your MES Solutions?
We come with the power to transform your manufacturing system at any stage of your project lifecycle with Manufacturing Execution Systems (MES). Our expertise travelled around the globe revolutionizing companies such as 3M, Green Bay Packaging, Appleton Papers, Sargento, Algood Foods, CVS, and Unilever. With a highly savvy team, we hold a unique pedigree in the field Cloud MES software and ORR software solutions. As one of the industry veterans, our Cloud MES software includes several services:
Consulting and Engineering Services
Our deep understanding of Manufacturing Execution Systems (MES) coupled with strategic guidance for plant floor data collection, and ERP integration. We offer technical assistance to navigate the complexities of Industry 4.0.
Customized Data Solutions
Unlock the potential of your manufacturing processes with tailored OEE software solutions such as Programmable Logic Controllers (PLCs), Process Historians, Manufacturing Execution Systems (MES), and Enterprise Resource Planning (ERP) systems.
In-Depth Requirements Analysis
Our method entails a comprehensive assessment of your specific challenges in Manufacturing Execution Systems (MES), drawing upon our deep expertise. We utilize a unified namespace architecture to identify opportunities for improvement that deliver optimal business value.
Proof of Concept and Pilot Projects
Test the waters with our efficient pilot implementations of Cloud MES software, demonstrating the practicality and benefits of OEE tracking solutions before full-scale application.
Comprehensive MES (Manufacturing Execution System) Implementation
From initial concept to full rollout, we offer extensive support in implementing MES production software solutions, ensuring a smooth transition at every stage. Our expertise helps streamline processes and optimize efficiency throughout the entire implementation journey.
Join the Digitized Manufacturing Ecosystem with Our MES Production Software
Create a unified and cohesive information flow with MES production software and join the ranks of top-performing manufacturers who implemented MES Solutions to improve their operations.
Complimentary Assessment: MES Solutions and Manufacturing Intelligence
At key stations, we scan the unique IDs of production, enabling the Manufacturing Execution Systems (MES) to effectively track their locations. By utilizing our MES production software, you can visualize unit flow through graphs of Key Performance Indicators (KPIs), which highlight bottlenecks and idle operators. This intuitive interface allows for comprehensive monitoring of the production process.
Furthermore, our MES production software identifies units that fail tests and directs them to repair stations, effectively noting any disruptions along the way. By analyzing throughput and travel time, our OEE software solutions provide valuable insights into efficiency, productivity, and Overall Equipment Efficiency (OEE).
To ensure that your manufacturing processes adhere to work-order sequences and prevent any misses, integrating a Unified Namespace Architecture is essential. This architecture enhances the clarity and accessibility of data across systems. Additionally, integrating the Cloud MES software with engineering data aligns your operational standards with manufactured products, simplifying the process for material changes and improving overall productivity.
The Value of Manufacturing Execution System (MES)
Boost Efficiency OEE
Experience operational excellence through our OEE software solution’s precise tracking and real-time monitoring of vital OEE metrics of downtime occurrences, waste levels, production counts, Mean Time Between Failures (MTBF), Mean Time to Repair (MTTR), and beyond. We use these metrics to uncover root issues by analyzing each operational event with its underlying causes.
Visibility with Dashboards
Dashboards and Scoreboards summarize and analyze data by context, allowing users to correlate events and reasons to production parameters effectively. With our Cloud MES software, you can utilize standard and ad-hoc reports and dashboards for real-time decisions. Our MES production software offers comprehensive visibility into the production process, providing detailed tracking and tracing capabilities for materials, products, and equipment. This visibility is crucial for regulatory compliance and effective supply chain management.
Reduce Waste
Drive efficiency and reduce waste by gaining clear visibility into data quality and staying informed about recall information using our OEE software solutions. Integrate quality data seamlessly with process data to empower operators, enabling them to make informed adjustments that prevent waste events and minimize errors. Our OEE monitoring software ensures minimal rework and giveaway, optimizing your operations for maximum productivity.
Improve Quality
MES Solutions improves product quality through real-time trends, statistics, and notifications. It integrates data from manual and automated sources, providing a single, centralized location for process, inspection, and test information. It also supports 21 CFR Part 11 compliance and allows for attaching operator comments, specifications, recipes, and procedure documents.
ERP Integration
Integrating Manufacturing Execution Systems (MES) with Enterprise Resource Planning (ERP) enhances overall efficiency by providing real-time insights into production processes. This connectivity is one of the most invaluable information sources for manufacturing companies of all sizes. Our survivability modules help you leverage a unified namespace architecture to streamline data flow and communication with real-time interfaces and platforms such as SAP MES, Microsoft, and Oracle.
Unify Your Data
We believe in working with a data modeling structure to unify your business data. Thus, we work with the ISA-95 framework as the reference for modeling Site, Area, Line, and Cell to Edge. Once this Unified Namespace architecture is in place, it provides a powerful way to access both structured and unstructured data, coupled with the power of MES production software for efficient data management and seamless integration across your manufacturing processes.
CASE STUDY: MES (Manufacturing Execution System) for Food Manufacturing
This company uses FrameworX as their factory floor software GUI application for order execution and real-time connection to their cloud-based Microsoft D365 ERP
- Use Microsoft ERP, GE MES, and Tatsoft FrameworX
- .NET GUI Application Tatsoft Frameworx, 2 Plants, 100+ Clients, One redundant pair per plant
- Tightly integrated to Microsoft ERP and MES for line efficiency, order execution, material consumption, label printing, warehouse movements, etc..
- Actual Consumption, Real time and product losses, Changeover to ERP to better estimate REAL costs.
- Power of database connectivity and interactive real-time GUI flexibility
- Plant Survivability Database
- Dashboards
- Power of connecting to PLCs
- Monitor the Quality of Peanuts using process data and ML presented in FX Trends and Reports
CASE STUDY: SAP Interface and Scoreboards with MES Software
This company communicates to SAP S/4HANA with their SCADA and MES systems and uses Tatsoft’s FrameworX to Drive Big Screen Scoreboards with KPIs
- Company is a Cheese Processor / Packager
- Products and Specifications are published to a SQL table read by SQL based MES
- FrameworX GUI and Dashboards communicate in real-time with SQL based MES Event Monitor
- Converted their SAP to S/4HANA
- Interface to SAP via XML files and SQL Linked Server
- Data includes Batch Number, Material Description, Pallet Pattern, etc.
- Pallet signal from PLC triggers insert via XML
- Beginning a project with Advanced Analytics based on data collected in GE Proficy Plant Applications
- Line Efficiency, Operator Efficiency, Giveaway
- ERP/Warehouse/MES/Historian System Coordination
Ready to get started with our MES solutions?
Contact Us Today!
We provide customized Manufacturing Execution Systems (MES) and OEE software solutions that meet your specific needs and drive your manufacturing facility forward.
Take your industrial project to the next level with our team’s experience and support to get the most out of manufacturing execution systems.
